Tsanangudzo Yakakwana yeSimbo reKugadzira uye Maitiro eKushandisa e
FiberglassYakachekwa Strand Mat
Magadzirirwo egirazi faibha akachekwa tambo mat anosanganisira kutora girazi faibha rovings (shinda isina kumonereka inogona kushandiswawo) nekuicheka kuita 50mm tambo refu uchishandisa banga rekucheka. Idzi tambo dzinobva dzaparadzirwa uye kurongwa nenzira isina kurongeka, dzichigara pasimbi isina tsvina mesh conveyor bhandi kuti iite meti. Nhanho dzinotevera dzinosanganisira kushandisa chisungo chekubatanidza, chinogona kunge chiri muchimiro chekunamira kwepfapfaidzo kana yakapfapfaidzwa mvura-inoparadzira adhesive, kusunga tambo dzakachekwa pamwe chete. Meti yacho inozoomeswa nekudziya kwepamusoro-soro uye kuumbwa patsva kuti igadzire emulsion yakachekwa tambo meti kana upfu hwakachekwa tambo mat.
Asia inoumbwa zvinhu (Thailand) co., Ltd
Iwo mapiyona efiberglass indasitiri muTHAILAND
E-mail:yoli@wbo-acm.comWhatsApp :+66966518165
I. Raw Materials
Girazi rinowanzoshandiswa muzvigadzirwa zvefiberglass imhando ye calcium-aluminium borosilicate ine alkali inokwana isingasviki chikamu chimwe kubva muzana. Inowanzo kunzi "E-girazi" nekuti yakagadziridzwa yemagetsi ekudzivirira masisitimu.
Kugadzirwa kwegirazi fiber kunosanganisira kutakura girazi rakanyungudutswa kubva muchoto chinonyunguduka kuburikidza neplatinamu bushing ine maburi madiki akawanda, ichitambanudza kuita girazi filaments. Nezvinangwa zvekutengesa, mafilamende anowanzo kuve nemadhayamita ari pakati pe9 ne15 micrometer. Iyi filaments yakaputirwa nehukuru isati yaunganidzwa kuita fiber. Girazi faibha dzakasimba zvisingaite, dzine simba rakanyanya kusimba. Vanoratidzawo kupikisa kwakanaka kwemakemikari, kupikisa kwehunyoro, maitiro emagetsi akaisvonaka, haapindiri pakurwisa kwehupenyu, uye haapisi nekunyunguduka kwe1500 ° C-achiita kuti akakodzera zvikuru kushandiswa muzvinhu zvakasanganiswa.
Faibha dzegirazi dzinogona kushandiswa nenzira dzakasiyana-siyana: dzakachekwa kuita hurefu hupfupi (“tambo dzakachekwa”), dzinounganidzwa kuita tambo dzisina kusungwa (“rovings”), kana kuti dzakarukwa kuva machira akasiyana-siyana kuburikidza nokumonereka uye kupuruzira shinda dzinoramba dziripo. MuUK, chimiro chinoshandiswa zvakanyanya chegirazi fiber material inochekwa tambo mat, iyo inogadzirwa nekucheka girazi faibha rovings kuita anosvika 50mm kureba nekuabatanidza pamwechete uchishandisa polyvinyl acetate kana polyester binder, kuagadzira kuita meti. Huremu hwehuremu hweakachekwa tambo mat hunogona kusiyana kubva pa100gsm kusvika 1200gsm uye hunobatsira pakusimbisa zvakazara.
II. Binder Application Stage
Girazi fiber inotakurwa kubva pachikamu chekugadzirisa kuenda kune bhandi rekutakura, uko kunoiswa binder. Chikamu chekugadzirisa chinofanira kuchengetwa chakachena uye chakaoma. Iyo binder application inoitwa uchishandisa maviri ehupfu binder applicators uye nhevedzano yedemineralized mvura yekupfapfaidza nozzles.
Pamucheka wakachekwa wetambo, kumativi ekumusoro uye pasi, kupfapfaidza kunyoro kwemvura yakasvibiswa kunoshandiswa. Iyi nhanho yakakosha pakunamira kuri nani kwebhainda. Special powder applicators vanovimbisa kugovaniswa kwehupfu. Oscillators pakati pevashandi vaviri vanobatsira kuendesa hupfu kusvika pasi pemateti.
III. Kusunga neEmulsion
Iyo keteni system inoshandiswa inovimbisa kunyatsopararira kwebhainda. Yakawandisa binder inodzoserwa kuburikidza neakakosha ekusveta system.
Iyi sisitimu inobvumira mhepo kutakura yakawandisa binder kubva pameti uye binder inogovaniswa zvakaenzana, ichibvisa yakawandisa binder. Zviripachena, zvakasvibiswa zvakasvibiswa mubhainda zvinogona kushandiswa zvakare.
Iyo binder inochengetwa mumidziyo mukamuri yekuvhenganisa uye inotakurwa kubva kune madiki madhiri padhuze nembeu chirimwa kuburikidza nemapombi akaderera.
Midziyo yakakosha inochengetedza mwero wetangi nguva dzose. Recycled binder inoendeswawo kutangi. Mapombi anotakura chinonamira kubva mutangi kuenda padanho rekunamira.
IV. Kugadzirwa
Girazi faibha yakachekwa tambo mat chinhu chisina kurukwa chinogadzirwa nekucheka filaments refu kuita 25-50mm kureba, kugadzika zvisina tsarukano pane imwe ndege yakachinjika, uye kuabata pamwe chete nebhainda rakakodzera. Kune marudzi maviri ezvisungo: upfu uye emulsion. Hunhu hwemuviri hwezvinhu zvakaumbwa zvinoenderana nekubatanidzwa kwedhayamita yefilament, kusarudzwa kwebinder, uye huwandu, kunyanya kutsanangurwa nemhando yemateti inoshandiswa uye maitiro ekuumba.
Iyo mbishi yekugadzira yakachekwa strand mat igirazi fiber kugadzira roving makeke, asi vamwewo vanowanzo shandisa rovings, pamwe kuchengetedza nzvimbo.
Kune emhando ye mat, zvakakosha kuve neakanaka faibha yekucheka maitiro, yakaderera static magetsi charger, uye yakaderera binder kushandiswa.
V. Factory Production ine zvikamu zvinotevera:
Fiber Creel
Chopping Process
Kuumba Chikamu
Binder Application System
Kuomesa Ovheni
Cold Press Chikamu
Kucheka uye Kupeta
VI. Creel Area
Inotenderera creel stands inoiswa pafuremu ine nhamba yakakodzera yemabhobhini. Sezvo aya macreel anomira akabata makeke efiber, nzvimbo yecreel inofanirwa kunge iri mukamuri inodzorwa nehunyoro ine hunyoro hwe82-90%.
VII. Chopping Equipment
Shinda inodhonzwa kubva kumakeke anozunguzirwa, uye banga rekucheka rega rega rine tambo dzakawanda dzinopfuura nemo.
VIII. Kuumba Chikamu
Kuumbwa kwetambo yakachekwa mat kunosanganisira kugovera tambo dzakachekwa panguva dzakaenzana mukamuri yekuumba. Chishandiso chega chega chakashongedzerwa neinochinja-kumhanya mota. Midziyo yekucheka inodzorwa yakazvimirira kuti ive nechokwadi chekugovaniswa kwefibers.
Mhepo iri pasi pebhandi rekutakura zvakare inokwevera mushinda kubva kumusoro kwebhandi. Mhepo inoburitswa inopfuura nemuchinatsi.
IX. Hukobvu hweGirazi Fiber Yakachekwa Strand Mat Layer
Mune akawanda fiberglass-yakasimbiswa zvigadzirwa, girazi faibha yakachekwa tambo mat inosanganisirwa, uye huwandu uye nzira yekushandisa yakachekwa tambo mat inosiyana zvichienderana nechigadzirwa uye maitiro. Ukobvu hunoenderana nezvinodiwa zvekugadzira!
Semuenzaniso, mukugadzirwa kwefiberglass yekutonhodza shongwe, imwe layer yakaputirwa neresin, ichiteverwa nechikamu chimwe chematepi matete kana 02 jira. Pakati, 6-8 zvidimbu zvemucheka we04 zvakaiswa, uye imwezve jira rakatetepa rinoshandiswa pamusoro pekuvhara majoini emukati wemukati. Muchiitiko ichi, zvikamu zviviri chete zvemateti akaonda anoshandiswa zvachose. Saizvozvo, mukugadzira matenga emotokari, zvinhu zvakasiyana-siyana zvakaita semucheka wakarukwa, jira risiri rakarukwa, PP plastiki, matete akatetepa, uye furo zvinosanganiswa mumatanho, aine matete matete anowanzo shandiswa muzvikamu zviviri chete panguva yekugadzira. Kunyangwe yeHonda mota padenga rekugadzira, maitiro acho akafanana. Naizvozvo, huwandu hweakachekwa tambo mat anoshandiswa mufiberglass anosiyana zvichienderana nemaitiro, uye mamwe maitiro anogona kusada kushandiswa kwawo vamwe vachiita.
Kana tani imwe yefiberglass ikagadzirwa uchishandisa yakachekwa tambo mat uye resin, huremu hweakachekwa tambo mat hunoita 30% yehuremu hwese, hunova 300Kg. Mune mamwe mazwi, iyo resin yemukati ndeye 70%.
Huwandu hweakachekwa tambo mat anoshandiswa kune imwechete maitiro anotemerwawo nedhizaini dhizaini. Layer dhizaini yakavakirwa pane izvo zvemakanika zvinodiwa, chimiro chechigadzirwa, pamusoro pekupedzisira zvinodiwa, uye zvimwe zvinhu.
X. Maitiro Okushandisa
Kushandiswa kwealkali-isina girazi faibha yakachekwa strand mat kuri kuwedzera kupararira uye kunosanganisira dzakasiyana siyana dzepamusoro-tekinoroji senge mota, maritime, ndege, kugadzirwa kwesimba remhepo, uye kugadzirwa kwemauto. Nekudaro, iwe unogona kunge usiri kuziva iwo akakodzera zviyero zvealkali-isina girazi fiber yakachekwa tambo mat. Pazasi, isu tichasuma zvinodikanwa zveyepasi rose maererano nealkali metal oxide content, unit area mass deviation, zvinopisa zvirimo, mwando, uye tensile breaking simba:
Alkali Metal Content
Iyo alkali simbi oxide yemukati yealkali-isina girazi faibha yakachekwa strand mat haifanirwe kudarika 0.8%.
Unit Area Misa
Zvirikubvira Content
Kunze kwekunge zvatsanangurwa neimwe nzira, izvo zvinopisa zvinofanirwa kunge zviri pakati pe1.8% ne8.5%, nekutsauka kwakanyanya kwe2.
Hunyoro Content
Hunyoro hwemateti uchishandisa poda yekunamira haifanire kudarika 2.0%, uye kune meti inoshandisa emulsion adhesive, haifanirwe kudarika 5.0%.
Tensile Kuputsa Simba
Kazhinji, mhando yealkali-isina girazi faibha yakachekwa strand mat inosangana nezvinodiwa pamusoro apa kuti zvinzi zvinoenderana. Nekudaro, zvichienderana nekwakagadzirirwa kushandiswa kwechigadzirwa, maitiro ekugadzira anogona kunge aine zvakakwirira zvinodikanwa zvekusimba kwekusimba uye unit nzvimbo yekutsauka. Naizvozvo, zvakakosha kuti vashandi vedu vanotenga zvinhu vazive magadzirirwo ezvigadzirwa zvavo uye zvinodikanwa zvemachira akachekwa kuitira kuti vatengesi vagadzire zvinoenderana. ”
Nguva yekutumira: Oct-23-2023
